GALLON CART LOADER

Specifications

Single Infeed Operating Speed Range:

  • For 80 gallon carts:
  • Plastic carts: 80 gallons/min
  • Paper half carts: 75 half gallons/min
  • For 120 gallon carts:
  • Plastic carts: 100 gallons/min
  • Paper half carts: 100 half gallons/min

Dual Infeed Operating Speed Range:

  • For 80 gallon carts:
  • Plastic carts: 105 gallons/min
  • Paper half carts: 95 half gallons/min
  • For 120 gallon carts:
  • Plastic carts: 130 gallons/min
  • Paper half carts: 125 half gallons/min

Controls:

  • Allen-Bradley 5/01 programmable controller
  • Loader can operate in automatic or manual modes
  • Panelview 1000 message display for all operator functions
  • Main enclosure, remote push button e-stop stations and junction boxes are non-metallic NEMA 4X
  • Push buttons, limit switches and other control devices are also NEMA 4

Programming:

  • Knight Models
  • Loader automatically adjusts to accommodate either 80 gallon or 120 gallon Milk Bully carts

Electrical:

  • Electric: 120VAC, 60HZ, 1Ø, 15amp
  • Hydraulic: 32 GPM @ 900 PSI, #12 SAE shut off valve with lockout
  • Pneumatic: 1.3 CFM clean and dry air @ 100 PSI, 3/8 NPT inlet, lockout and filter/regulator/lubricator, clean & dry air

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Features

  • 90° product pusher
  • Single infeed product conveyor
  • Loaded cart pusher ejects the loaded Milk Bully
  • 8 feet of accumulating mattop infeed conveyor
  • Loads plastic gallon bottles with the option of a half-gallon kit
  • Cart shelf reader automatically adjusts the cart shelf position for loading
  • Rotary pusher pushes 4 bottles at a time onto a staging mattop conveyor
  • Eight feet of accumulating infeed conveyor allows maximum buffer while infeeding
  • Loader is designed for either 80 gallon or 120 gallon, 5-shelf Cannon Equipment Milk Bully carts
  • The mattop conveyor starts and stops at push time to minimize back pressure bulging of bottles.
  • Cart lift elevator lifts the cart to a load location, the self adjusting cart shelf reader finds the shelf for loading
  • Main pusher station with a constant speed hydraulic cylinder. Loads the product directly onto the cart shelves
  • Electric infeed conveyor drive with table top chain sprockets capable of powering up to 20 feet of product infeed conveyor.
  • Tipped bottle paddles located on infeed conveyor to detect tipped bottles which stops the conveyor allowing operator intervention.
  • Large, easy to operate push button controls are located for ease of operator access. Cycle Start, Power On, Reset and E-Stop controls are located on the operator panel.

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Integrations

  • Plastic half-gallon kits are available.
  • Single infeed product conveyor is available with left or right-hand product entry either from the front or rear.
  • A retarder or pressure relief device (not included) is required for constant product backup on the infeed conveyor greater than sixteen feet.

Service and Support

‍Knight Industrial, Inc is here well beyond product delivery. We are invested in every customer’s business and value being a true partner from day one. Whether you need anew machinery solution, preventative maintenance or replacement parts, let Knight Industrial, Inc be your first call.

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By using Automatic Loaders, you can achieve significant labor savings and improve your distribution efficiency. These loaders automatically adjust to the size of the cart, reducing the need for manual labor and minimizing the risk of repetitive motion injuries and workers' compensation claims. Furthermore, the use of automated loaders reduces the frequency of handling individual containers, thereby minimizing the chances of product damage. Knight Industrial's proven design provides a steady flow of product, allowing operators to easily rotate carts in and out of the loading station.

Specifications

Single Infeed Operating Speed Range:

  • For 80 gallon carts:
  • Plastic carts: 80 gallons/min
  • Paper half carts: 75 half gallons/min
  • For 120 gallon carts:
  • Plastic carts: 100 gallons/min
  • Paper half carts: 100 half gallons/min

Dual Infeed Operating Speed Range:

  • For 80 gallon carts:
  • Plastic carts: 105 gallons/min
  • Paper half carts: 95 half gallons/min
  • For 120 gallon carts:
  • Plastic carts: 130 gallons/min
  • Paper half carts: 125 half gallons/min

Controls:

  • Allen-Bradley 5/01 programmable controller
  • Loader can operate in automatic or manual modes
  • Panelview 1000 message display for all operator functions
  • Main enclosure, remote push button e-stop stations and junction boxes are non-metallic NEMA 4X
  • Push buttons, limit switches and other control devices are also NEMA 4

Programming:

  • Knight Models
  • Loader automatically adjusts to accommodate either 80 gallon or 120 gallon Milk Bully carts

Electrical:

  • Electric: 120VAC, 60HZ, 1Ø, 15amp
  • Hydraulic: 32 GPM @ 900 PSI, #12 SAE shut off valve with lockout
  • Pneumatic: 1.3 CFM clean and dry air @ 100 PSI, 3/8 NPT inlet, lockout and filter/regulator/lubricator, clean & dry air

‍

‍

‍

Features

  • 90° product pusher
  • Single infeed product conveyor
  • Loaded cart pusher ejects the loaded Milk Bully
  • 8 feet of accumulating mattop infeed conveyor
  • Loads plastic gallon bottles with the option of a half-gallon kit
  • Cart shelf reader automatically adjusts the cart shelf position for loading
  • Rotary pusher pushes 4 bottles at a time onto a staging mattop conveyor
  • Eight feet of accumulating infeed conveyor allows maximum buffer while infeeding
  • Loader is designed for either 80 gallon or 120 gallon, 5-shelf Cannon Equipment Milk Bully carts
  • The mattop conveyor starts and stops at push time to minimize back pressure bulging of bottles.
  • Cart lift elevator lifts the cart to a load location, the self adjusting cart shelf reader finds the shelf for loading
  • Main pusher station with a constant speed hydraulic cylinder. Loads the product directly onto the cart shelves
  • Electric infeed conveyor drive with table top chain sprockets capable of powering up to 20 feet of product infeed conveyor.
  • Tipped bottle paddles located on infeed conveyor to detect tipped bottles which stops the conveyor allowing operator intervention.
  • Large, easy to operate push button controls are located for ease of operator access. Cycle Start, Power On, Reset and E-Stop controls are located on the operator panel.

‍

‍

Integrations

  • Plastic half-gallon kits are available.
  • Single infeed product conveyor is available with left or right-hand product entry either from the front or rear.
  • A retarder or pressure relief device (not included) is required for constant product backup on the infeed conveyor greater than sixteen feet.

By using Automatic Loaders, you can achieve significant labor savings and improve your distribution efficiency. These loaders automatically adjust to the size of the cart, reducing the need for manual labor and minimizing the risk of repetitive motion injuries and workers' compensation claims. Furthermore, the use of automated loaders reduces the frequency of handling individual containers, thereby minimizing the chances of product damage. Knight Industrial's proven design provides a steady flow of product, allowing operators to easily rotate carts in and out of the loading station.

HELPING YOU DO WHAT YOU DO, BETTER

‍Looking for this equipment solution or something similar? Knight Industrial, Inc designs and deploys custom material handling carts, equipment, conveyance, and aftermarket parts that help you improve operations, gain efficiencies, and reduce costs.

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Knight Industrial, Inc.